Mitsubishi Delica Camper Van Conversion

mitsubishi delica l400 camper van conversion

Join me in converting this old 1995 Mitsubishi Delica L400 into a campervan for outdoor and photography adventures.

It happened!  I finally pulled the trigger and purchased my future camping van!

She ain’t pretty, but she will be very functional … fingers crossed!

She is a 1995 Mitsubishi Delica L400, and this page will capture my journey converting her into a campervan in support of my outdoor photography adventures. Join me in the journey!

A Mitsubishi What?

Her full name is 1995 Mitsubishi Delica L400 Exceed Space Gear Green Field 2800 Turbo Diesel.  Now how’s that for a mouthful?  To tell you the truth, I’m not even sure in what order all those words are supposed to go.  Typical 1980s/1990s JDM car naming silliness.

Let’s just call her “Deli” for short.

But Brad, why did you buy a 28 year old, right-hand drive van?

Deli is a Japanese domestic market (JDM) vehicle … meaning that it was designed for the Japanese market, and not sold in North America.  So they are built to Japanese environmental and safety standards, which are different than those in North America.  Such vehicles need to be at least 25 years old to be legally imported into the United States (only 15 years old for import into Canada).

Luckily, the Delica's have a small following here in the Pacific Northwest, so it is possible to buy them off the lot from local used car deals and to get them serviced around here. In fact, the Mitsubishi Delica are also somewhat popular with the off-road and over-lander crowds in Australia, Canada, Russia and Taiwan.

Why a Mitsubishi Delica Campervan?

So why did I choose a Delica for a campervan?  Several reasons:

  • Small-ish:  A smaller van is easier to maneuver, easier to park and gets better fuel economy.  And since most of my trips will be solo, a small camping van will do.

  • Reasonable Cost:  Running in the range of $12,000 to $25,000, these old vans are just a fraction the cost of a Sprinter, Transit or Promaster.

  • Super Select System:  With options for 2WD (rear wheels), AWD, 4WD-high and 4WD-low, how could you go wrong?  I’m sure I’ll spend the vast majority of my time in 2WD for best fuel economy, but this transmission sets me up for snow, mud and sand.

  • Reasonably High Clearance:  With 8.25 inch (810mm) of clearance, good approach and departure angles, and the capability for 4WD, I should be able to get up most of the mountain roads around here … and be ready to take on some Utah backcountry this next winter.  If nothing else, this all gives me a margin of additional safety when I’m out solo.

  • Reasonable Fuel Economy:  I have some long trips in mind, so fuel economy is better for the environment and for my wallet.  I’m currently averaging 20 mpg with the Delica.

  • Different:  I wanted something a bit different.

mitsubishi delica l400 super select system

Do I have some concerns about all this?  Yes:

  • Reliability:  It is 28 years old!

  • Maintenance:  I’ve never been much of a grease-monkey.  That’s going to have to change.

  • Crashworthiness:  No airbags.  No ABS.  No vehicle safety improvements of the 2000s, 2010s or 2020s.

Camper Van Mission

So what do I want out of a camper van?

My vision for the van is three-fold, but mainly set around supporting my outdoor photography and adventures.

First, I see the van as a way to camp at or very near my sunrise photography locations.  How convenient would it be to pop out of bed right at my sunrise photography location without having to drive a couple hours in the dark from home?  Why not drive there the day before, scout the location in daylight and then get a full night’s sleep before the morning shoot?  Maybe even do some night sky photography while I’m at it.

A camper van makes this really convenient.  It can always be set up and ready to go, providing a simple and convenient shelter in all weather conditions, with a place to cook.

Second, the van open possibilities for short regional photography trips of 3-5 days, with the flexibility of camping wherever I want and not being tied to expensive hotels.  I imagine quick trips to destinations all over the Pacific Northwest.

Finally, I do have some bigger photography trips in mind, to destination like Alaska and the desert Southwest.  These trips could be months long.  A camper van will make these trips efficient, flexible and cheap.  I can drive where I want for as long as I want (flexible itinerary), feed myself from grocery stores (healthy and cheap) and sleep anywhere (flexible and cheap).

So join me in my camper van conversion journey, as I convert this 28 year old van into a lean camping machine.

My Camper Van Requirements

One thing I don’t envision is living full-time in this camper van.  My conversion will focus on being simple and comfortable, as well as modular and flexible.  It will be mostly self-made … comfortable and functional. 

I come from a backpacking background … so for me, even a simple camper van is a major upgrade from sleeping in a tent on the ground.

I will also keep everything modular and flexible.  Out on a winter trip, leave the refrigerator and solar cells at home.  On a summer outing, leave the heater behind.

Need to move some furniture?  I want to be able to pull out the entire camping setup in less than 30 minutes to temporarily transform my Deli into a cargo van.

Most of my trips will be solo, so my conversion will be optimized around that.  But I plan to have an optional bed extension for those cases where my wife comes along, or I’m using the van with a friend as a “trailhead vehicle”.

Here are the main requirements I jotted down at the start of the van conversion project:

  1. Comfortable camping for one.  Reasonable camping for two.  Can drive three (me, my wife and our daughter).

  2. Comfortable for all season camping (hot, cold, mud, rain, snow).

  3. Secure place to store photography equipment.

  4. Interior installs/removes in 30 minutes, to also allow occasional cargo van capability.

A few things implied here:

  • No built-in refrigerator.

  • No built-in stove.

  • No built-in plumbing.

  • No built-in toilet.

  • Probably no supplemental air conditioning system.

Finally, I also have a desire to avoid adding any new holes to the van, or removing any carpets or wall liners.  I’d like to retain the ability to restore everything back to its original passenger van condition for when it comes time to re-sell the van.

Mitsubishi Delica L400 Campervan Conversion

Below are individual posts and videos on each major element of my campervan conversion, in approximate chronological order.

Join me on a 52 day winter van camping road trip to photograph landscapes of the American Southwest….

Free CAD File Download

(See notes below)

Download free CAD files for my
Mitsubishi Delica L400 campervan conversion.

About the CAD Files

  • I have a Delica L400 with high roof and standard body length.

  • My main goal is to use the van to support my landscape photography, which I typically do solo.  So my layout is primarily for one person.

  • I laid out the design in FreeCAD software (file type .FCStd).

  • The download also includes files in .iges, .step and .stl file formats.

  • I started by measuring the floor periphery.  The walls are just vertical extensions of these floor edges and don't represent the actual interior surface curvatures.  So I cut all the wood panels about 4 inches extra wide wherever they intersect the walls, and then trimmed them to fit during installation into the van.

  • I relocated where the swinging table arm attaches to the cabinet. Instead of attaching to the inboard face of the cabinet, it now attaches to the front panel of that cabinet. Be sure to lock your swinging table while driving so that it doesn’t swing into your van’s window when you accelerate, brake or go around corners.

  • The model includes an optional platform to extend the main sleeping surface to accommodate 2 people.  I found it a bit too bulky to carry around in the van, so I built a collapsible platform ... but I don't have it in the CAD model.  Sorry about that.

  • Be sure to find ways to attach all your cabinets to the van structure to minimize what gets thrown around in a vehicle crash. You are responsible for the safety of your van conversion.

  • I've recently added a refrigerator and a battery bank. The battery bank is charged by a 100 watt roof rack mounted solar panel and a 2 inverter wired into the van’s battery.  I should have new videos out on these mods later.

Best of luck with your camping adventures!

CAD model for mitsubishi delica l400 camper van conversion